Friday, 5 May 2017

Weather page

I've had a weather station at our summer house for some time now, but I never got around to publishing the the data. Now I had some time and made a Spring Boot application to show the data.

Station consists of 1-Wire sensors from Hobby-Boards. Temperature, barometer, wind speed and direction and rain sensors. I'll probably add a relative humidity sensor sometime so I can calculate the heat index also, currently only wind chill is calculated.

Since the weather station is located at our summer house with a somewhat flaky internet connection I can't just directly save data to my home servers database. I first save it locally and then replicate it home by reading MySQL's binary log. https://github.com/mika-koivusaari/replicate_mysql_postgresql Machines are connected with an SSH tunnel, I use autossh to make sure the tunnel is always open.

Weather page is https://weather.khyron.dy.fi/weather (in finnish), and code in https://github.com/mika-koivusaari/weather.

Friday, 17 March 2017

Solar heat

Our garage currently has no heating, sometimes when it's cold for a long time I put a electric heater there to make sure it doesn't go below freezing. For some time now I have thought about making a solar heater there and now I had some time to do it. One of the outside walls faces south and there is already an air intake, so that's a good starting point. I decided to only heat the incoming air and not make a full blown solar heat system with water circulation, it's cheaper and also I like to start small.

Collector

A house near us had it's windows replaced so I got one of the old ones for free. It was about the right size which reduced the work needed. Basically it's just a wooden box with polyurethane insulation I found in a dumpster, with the window put in front. Just behind the window is a tin foil paper with the paper side painted black and facing the window and sun. That way space where air heats and comes inside is covered with aluminium and there is no paint that might give out some fumes when heated. I ran out of paint so the collector isn't painted as black as it should, I'll probably paint it better in the summer as I have to take it out anyway so our garage wont heat too much. But I thought it would be good to get it installed and making heat, I can make it better later when I have some more data on how it works.

Controller

The controller needs foremost to control the flap on the air intake, because there are usually no people in the garage there is no need to get fresh air all the time, so the flap can be closed when there is no heat coming. Generally when air is hotter inside the collector we open the flap more, and when it's colder we close the flap some more. For operation there's only need for two temperature sensors, heated air and inside air, but I also want to monitor cold air coming to the collector so I have three sensors. That way I can monitor how much air heats and whats the temperature difference between north and south sides of our house. There is no fan, air is only moved by convection.

I also had a small solar cell from a Ikea garden lamp, which I added to get some reference to compare to when I make changes to the collector or controller. I put some resistors and diodes as a load, and scaled the voltage to 0 - 1 volts with a voltage divider.

All the values, temperatures, solar cell voltage and servo position are sent out with MQTT and then logged to a database so I can monitor how it works. And when I make changes I can see if it was a good or bad change.

On the left the protoboard version, and on the right the final veroboard version. Power supply is just some generic psu I had lying around as I use two dc-dc converters to make the needed 5 (LCD and servo) and 3.3 (ESP8266 and DS18B20 sensors) volts.


Controller in it's "final" installation. After one day I lowered the position of the servo some. It only opened the flap a few centimeters, now it opens some more.



Source and fritzing files can be found in github https://github.com/mika-koivusaari/solar_air_heat_controller

Thursday, 26 January 2017

MQTT MySQL gateway

Previously I've made a couple of sensors that send data with MQTT. Of course that data should be stored in a database. Considering that I'm probably going to make more wireless sensors that send data for example from our heating system it's best to write a easily configurable MQTT to database gateway. This gateway should also be able to send new values from database to MQTT nodes for displaying, as some data is gathered in other ways and inserted directly to db, for example OWFS(1-wire) or homegrown pulse counters.

So the basic functionality would be:
  • Recieve data from MQTT, process and save it to MySQL
  • Follow MySQL binlog and send saved data to MQTT
For input I need to have a table that stores:
  • Subscribed topic.
  • How to get raw sensorid from topic, maybe regexp.
  • How to parse data from message.
  • Small script that processes the data so it's ready to store.
And a second table that's used to convert raw sensorid's to db sensorid's:
  • Rawid
  • Sensorid
For output I need a table that stores:
  • Sensorid
  • Topic to push data to
  • How to process data before sending
There are still some features to implement, like outputting data from db to MQTT, need to think how this should be done with some kind of plugin system, MySql will probably use binlog to read data, but other databases have other mechanisms.

There are depencies for Paho-MQTT client, pep3143daemon and SQLAlchemy. More detailed dependencies in requirements.txt

Code in GitHub https://github.com/mika-koivusaari/mqtt_db_gateway.

Tuesday, 17 January 2017

Wooden urn

We had a death in the family and I wanted to make an urn for the ashes, before they are scattered.

For material I used birch and heat treated birch. I wanted to make the sides at an angle, and I found a nice calculator for compound miter angles. Sides are only at a 5 degree angle so the bevel is almost 45 degrees. Before I sawed bevels I routed a slot for bottom with my old adjustable jig(in finnish).


For the 5 degree angle I made a jig and tilted the saw blade for bevel.






Top was glued from four pieces, and one piece in the bottom to hold it in place, and cut to size with bottom. Finished with wax.


Wednesday, 30 November 2016

Magic ice wand

Santa Claus delegated manufacturing of one magic ice wand for me. After looking through my junk pile I found:

  • Clear plastic sheet
  • Blue led + resistor
  • One 18650 cell
  • Metal pipe
  • Push button
In addition I had to order one cell 18650 charger module with micro usb input.

Metal pipe functions as the handle, and plastic sheet as the ice part. I had to glue three sheets together with super glue to get the right thickness. Then I just soldered all together, tested it and added some hot glue and tape. Plastic was formed to icicle with a belt sander.


Metal pipe was painted pink and then I put everything together with hot glue.




Friday, 28 October 2016

Wifi temperature sensor

I have need for some temperature sensors where I'm too lazy install cables or the need is only for a short while. I also wanted to try micropython on ESP8266, so why not combine the two.

Installing micropython on ESP8266 is pretty simple, but somewhat time consuming the first time. Micropythons ESP8266 has good build instructions. Same goes goes for the needed esp open sdk. Building the esp-open-sdk takes pretty long time, but you don't have to update it that often.

What I want to do is have the eps8266 measure temperatures once a minute and then send the values with MQTT. Because I'm using DS18b20 sensors and they have a unique address I can just add that to the MQTT topic, something like /house/temperatures/1wire/285cb4ce0100009a and then have time and value in the message.

Micropython has a separate library repository that has MQTT library, but trying to just import that on ESP8266 gives an error and it seems that error is because there is not enough ram to compile to source, so the only way to use it is to precompile it by copying it to modules directory before building the firmware. That way it gets precompiled and you can use just like any other python module.

I'm thinking of sending the time in the message along with the value, for that I need to keep somewhat accurate time on the ESP8266.  I wrote a little script to see how accurate the rtc was, and it drifted about ten minutes in five hours, so I definitely should check the time every time I wake up from deep sleep. Script can be found here https://gist.github.com/mika-koivusaari/90febd8a101412bf0e5c71d9c736e855

Fritzing drawing of the connections. There isn't much stuff so I just soldered it all on the board. Sensors, power and battery monitor leads are of course with connectors.  I actually used a 18650 cell but didn't have a Fritzing part for that. I also used a dc - dc converter instead of a linear regulator.


Finished product, held together with heat shrink tube and hot glue:)




Code is pretty simple.

  • Wake up
  • Check if stop pin is down
  • Make measuments (only temperature and battery voltage at this time)
  • Wait for wifi connection
  • Connect to MQTT broker
  • Send values
  • Go to deep sleep

Code and Fritzing files can be found in https://github.com/mika-koivusaari/remote_sensor.

There's probably some bugs still that I have to sort out. But for future I might add some different sensors, for example humidity. Only send measured data every x minutes and store it between sends, to conserve battery. Maybe think some more about MQTT topics so they would be logical and extendable. Some more configuration options, and a local ntp server.

Next I should probably code a MySql - MQTT gateway so I can store those readings:)

Sunday, 23 October 2016

Trying C# and Visual Studio

I have never really worked with Microsofts development tools so I wanted to try. Visual Studio has a free community version that suits this purpose.

After a bit of thinking I thought I could make a RPN calculator, a simple program but I can still get some complexity there for fun.

Some points I want to try:

  • Operators as classes, just some basic oo-programming
  • Basic operators built-in, some operators loaded dynamically from dll
  • Unit testing
  • Refactoring
Dynamic loading of classes seems pretty simple, you just get the reference to Assembly (e.g. exe or dll) and then just look filter those classes that you are interested. getOperatorsFromAssembly function in Program.cs does the heavy lifting and is called from initOperators. Currently the only dll name is hardcoded, and a better solution would be to put all dll's in some directory and just load all of them, but I most likely won't do that.

Unit testing, Visual Studio can create test class stubs for a specific class, which is nice. Running tests is simple.

Basic refactoring, renaming and moving blocks of code to functions is straightforward.

Results can be found in github https://github.com/mika-koivusaari/rpn_calculator.